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          1. 工业机器人助力"中国制造"向"中国智造"转变

            2020-07-07

                    機器人這一概念在很早以前就已經出現,不論是通過傳統的電視機,還是通過互聯網,人們對于機器人都已經有了一定的認識,并且一些簡單的機器人已經運用在生活當中。由于工業機器人的技術優勢,它被大量投入到智能制造中,應用于柔性生產線、惡劣生產環境及重復枯燥作業中,有效地降低了生產風險,提升了工業資源利用率,改善了勞動生產環節,實現了智能制造在生產安全與經濟效益上的雙豐收。

              在1990年4月,日本就已倡導“智能制造系統IMS”國際合作研究計劃。當時,許多發達國家如美國、歐洲共同體、加拿大、澳大利亞等都參加了該項計劃。而國內近幾年才將智能制造在大范圍應用在實際生產中。

              我國智能制造步晚

              我國在2015年,正式開始布局智能制造,工業和信息化部2015年公布的智能制造試點示范項目名單,共有46個項目入圍,分布在21個省,覆蓋了38個行業,涉及6個類別,覆蓋面廣,示范性強。

              機器人替代人工是實現智能制造的基礎

              機器人替代人工生產是未來制造業重要的發展趨勢,是實現智能制造的基礎,也是未來實現工業自動化、數字化、智能化的保障,工業機器人將會成為智能制造中智能裝備的代表。

              在工業生產中,工業機器人可替代工人去完成高難度的工作,降低人工成本。同時,枯燥機械化操作容易使工人產生情緒,影響工作精度。工業機器人應用到智能制造中有很大的優勢,機器人可以很好地持續保障工作的精度,提高產品生產質量??梢?,在智能制造中,工業機器人的應用可提高產品質量、降低生產成本,制造企業可獲得更高的生產效益。

              此外,在工業生產中,工業機器人可與不同數控機床連接,進行多種產品生產,為柔性生產線建設提供幫助。整個過程無需人工操作,工業機器人可24h進行工件生產,表現出生產效率高、產品精度高、一致性強等優勢。

              工業機器人在智能制造業中的應用

              工業機器人在工業生產中能代替人做某些單調、頻繁和重復的長時間作業,或是危險、惡劣環境下的作業,廣泛應用于傳統制造業,如采礦、冶金、石油、化學、船舶等領域。

              在鋼鐵企業生產中,工業機器人可以大展身手。第一,自動拆捆機器人可自動測量捆帶和卷邊的位置,進行剪裁,并將捆帶壓縮為最小尺寸,運輸至廢料斗中。第二,自動取樣機器人可以自動取出小車中的試樣板,并在試樣板上粘貼標簽。有些流水線上還單獨使用了自動貼標簽機器人,自動完成標簽的打印、拾取與粘貼操作。當然,最常見的還是無人化行車,通過計算機編程,可按照最短路線行駛,自動完成鋼卷吊裝、信息識別與存儲等操作,實現準確定位、輕裝輕卸。

              重要的焊接環節中,工業機器人配置相應的焊接工具,與傳感器配合使用,可以自動完成車體焊接操作,不僅減少了人工焊接高風險的情況,而且和人工操作相比,焊接機器人作更為準確。另外,在外車噴漆環節,工業機器人配置相應的噴漆工具與程序,可保障外車噴漆的一致性,并在噴漆結束后完成涂膠操作,提高生產效率。最后,在整車裝配環節,往往是最復雜的。人工裝配精度低、效率低,在這一環節使用工業機器人,可根據內置程序規范裝配汽車座椅、車窗、儀表等部件,保障裝配的精度。

              工業機器人如何助力智能制造

              工業機器人在智能制造中的應用,可提高產品生產效益,建設柔性生產線,實現產品制造的智能化、高效化發展。為了增強工業機器人在智能制造中的應用,需加強人才培養、技術創新與性能優化等工作,加大工業機器人在智能制造中的應用廣度與深度,推動智能制造的進一步發展。教育部門可進一步完善機器人等專業,加大教育經費投入。同時,企業需加強技術骨干的培養,定期組織技術人員到行業龍頭企業及先進企業學習經驗,掌握工業機器人要點,工結合生產實際,進行機器人的研發。

              最后,還要加強性能優化,因為目前我國工業機器人在制造企業中的應用集中于運輸、焊接等,性能相對比較單一。為擴大工業機器人應用廣度,工業機器人需不斷優化,結合智能制造相關企業的需求,實現機器人在生產線全覆蓋,真正去實現智能制造。

              在發達國家許多制造企業都在運用工業機器人進行作業。我國的工業機器人技術也在不斷完善,這種技術顛覆了傳統的制造模式,將"中國制造"向"中國智造"的方向進行了轉變。此外機器人技術的市場潛力也十分巨大。


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